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Elcon UHF 6.6kW CANbus Charger
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Elcon UHF 6.6kW CANbus Programmable Charger – Precision Charging for Advanced EV Systems
High Power. Smart Control. Proven Performance.
The Elcon UHF 6.6kW CANbus Charger is a fully programmable, liquid-cooled on-board charger designed for high-voltage lithium battery systems in EV conversions, commercial EVs, industrial electric platforms, and stationary storage applications. Engineered by TC Charger (Elcon)—a global leader in electric vehicle power systems—this UHF series charger delivers exceptional reliability, fast charge times, and full CANbus integration, giving you total control over your charging parameters.
Whether you're charging a 72V forklift, a 144V EV battery, or a 400V energy storage array, the Elcon UHF 6.6kW charger offers versatile input/output configurations, precise charge curve management, and robust environmental protection—all in a compact, liquid-cooled design.
⚡ Key Features:
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Max Power Output: 6600W (6.6kW)
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Input Voltage: 85–265VAC (Single Phase, Global Compatibility)
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Output Voltage Range Options:
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72–108VDC
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108–180VDC
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180–260VDC
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260–420VDC
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Custom voltage ranges available upon request
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Output Current: Up to 22A (varies by model/output voltage)
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CANbus Communication: Fully programmable for charging profiles, safety logic, BMS interfacing, and real-time monitoring
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Liquid-Cooled: Efficient thermal management for continuous operation in enclosed or high-heat environments
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Charging Curves: Customizable for lithium (LFP, NMC, etc.), lead-acid, or other chemistries
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Efficiency: >93% typical
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Protection Features:
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Over-voltage / under-voltage
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Over-temperature
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Short circuit
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Reverse polarity
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CANbus fault detection
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🧩 Integration Ready:
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Compatible with Orion BMS, Dilithium, Thunderstruck, Tesla BMS, and other CAN-enabled platforms
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Programmable charge termination logic, voltage ramping, current limits, and fault response behavior
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Easily paired with external relays, contactors, and charge ports
🔩 Technical Specs:
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Cooling: Liquid cooled (3/8” barbed fittings)
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Weight: ~18 lbs (8.2 kg)
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Dimensions: Approx. 11.2" × 8.5" × 3.7"
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IP Rating: IP66 Sealed Enclosure
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Standby Power Draw: <5W
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Mounting Orientation: Horizontal or vertical allowed (coolant ports must remain upright)
🛠️ Ideal For:
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EV Conversions (cars, trucks, motorcycles, and buses)
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Off-Highway Electric Equipment & UTVs
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Battery Charging Stations & Mobile Charging Carts
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Marine EV & Hybrid Applications
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Industrial Material Handling Vehicles (AGVs, forklifts, etc.)
✅ Why Choose the Elcon UHF 6.6kW Charger?
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Proven performance with OEM-grade reliability
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Direct CAN control for smarter BMS interactions
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Fully programmable charge curves via EVSource support
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Liquid cooling ensures maximum performance under load
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Compact and rugged for tight-space or off-road builds
🧰 Available Add-Ons:
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CAN Harness Kits – Pre-terminated cables for Orion, Thunderstruck, etc.
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AC Input & DC Output Cable Assemblies
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Liquid Cooling Loops & Pumps
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Preprogramming Services – Set up for your specific battery chemistry & pack voltage
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Mounting Brackets & Vibration-Isolation Kits
🌎 Global Charging Made Easy.
With universal AC input, advanced thermal design, and true CANbus programmability, the Elcon UHF 6.6kW Charger is the go-to solution for builders who demand safe, efficient, and intelligent charging—from the shop floor to the open road.
Elcon UHF 6.6kW CANbus Charger Manual
6.6KW UHF chargers are available in the following models. The first number is the maximum voltage and the second number is the maximum current.
HK-J-H66-80 provides 18-66VDC output
HK-J-H99-80 provides 25-99VDC output
HK-J-H132-64 provides 34-132VDC output
HK-J-H198-46 provides 50-198VDC output
HK-J-H440-20 provides 110-440VDC output
HK-J-H650-12 provides 170-650VDC output
Essential Parameter:
Input Current | DC Output Voltage Range | Max Output Current | Power Factor | Full Load Efficiency |
48V80A | 18-68VDC | 80A |
0.99 |
93% |
72V80A | 50-198VDC | 80A |
0.99 |
93% |
96V64A | 34-132VDC | 64A |
0.99 |
93% |
144V46A | 50-198VDC | 46A |
0.99 |
93% |
Features:
Input:
Items | Data |
AC Input Range | AC 90-265V |
Frequency | 45-65Hz |
Input Current | ≤32A |
Power Factor | ≥0.99 Half loading |
Efficiency | ≥93% Full loading |
Standby Consumption | ≤10W |
Main Output:
Items | Data |
Output Mode | CV/ CC |
Output Voltage | 6600W @ 220VAC; 3300W @ 220VAC |
CV Accuracy | +/- 1% |
CC Accuracy | +/- 2% |
Ripple Voltage Coefficient | 5% |
Low Voltage Output:
Output Mode | CV |
Output Voltage | 13.8V/ 27.6V |
CV Accuracy | +/- 1% |
CC Accuracy | +/- 2% |
Ripple Voltage Coefficient | 5% |
CAN Communications:
CAN Communication | Optional |
Baud Rate | 500Kbps |
Terminal Resistance | NO |
Protection Feature:
Input Over-Voltage Protection | AC285+/-5V |
Input Under Voltage Protection | AC85+/-5V |
Output Over-Voltage Protection | Stop the output when exceeds + 1% of the maximum output voltage |
Output Under-Voltage Protection | Stop the output when below -5% of the minimum output voltage |
Output Over-Current Protection | Stop the output when exceeds + 1% of the maximum output current |
Over-Temperature Protection | Power down from 85°C and shut off at 90C |
Short-circuit Protection | Stop Output |
Battery Reverse Connect Protection | Fuse Burned-out |
Ground Protection | ≤100 mΩ |
CAN communication Protection | Automatically stop the output when CAN communication fails |
Power-off Protection | YES |
Safety and others:
Withstand Voltage |
Input to Output: 2000VAC≤10mA Input to Ground: 2000VAC≤12mA Output to Ground: 2000VAC≤10mA, all 1 min |
Insulation Resistance |
Input, Output, signal terminal to casing≥10mΩ Testing Voltage 1000VDC |
Electromagnetic Immunity |
GB/T 18487 3-2001 11.3.1 |
Electromagnetic Abusive |
GB/T 18487 3-2001 11.3.2 |
Harmonic Current |
GB 17625 1-2003 6.7.1.1 |
Inrush Starting Current |
≤24A |
Current-rise Time |
≤5S, Overshoot ≤5% |
Close response Time |
100% 10%≤50mS, 100% 0%≤200mS |
Anti-Vibration |
10-25Hz Amplitude 1.2mm, 25-500Hz 30ms2, 8hrs per direction |
Noise |
≤60dB(A) |
MTBF |
150000H |
Work Environment |
Relative Temp 5%-95% No condensation |
Working Temperature |
-35°C - +85°C |
Storage Temperature |
-55°C - +100°C |