Orion 02 BMS Current Sensor

Description:

Orion 02 BMS Current Sensor – Precision Current Measurement for EV & ESS Applications

High Accuracy. Seamless Integration. Built for Orion BMS 02 Systems.

The Orion 02 BMS Current Sensor is a highly accurate, fully isolated current sensing device designed specifically for use with the Orion BMS 02 battery management system. It delivers precise, real-time current readings essential for calculating state-of-charge (SOC), state-of-health (SOH), and system protection functions in both electric vehicles and stationary energy storage systems.

Designed with uncompromising attention to accuracy, thermal stability, and electrical isolation, the Orion Current Sensor ensures your BMS makes informed decisions about energy flow, system safety, and charge/discharge limits—critical for long-term battery performance and protection.

🔋 Key Features:

• Factory-Calibrated Accuracy: Optimized for integration with Orion BMS 02 software

• Hall-Effect Based Sensing: True bidirectional current measurement with electrical isolation

• Seamless BMS Communication: Direct plug-and-play interface with Orion 02 harnesses

• Robust Construction: Designed for harsh environments, including automotive, marine, and industrial use

• High-Speed Response: Ideal for capturing fast transients in regenerative braking or dynamic loads

• Multiple Ranges Available: Choose the current range that matches your system requirements

⚙️ Available Models:

• Current Sensor – 250A

• Current Sensor – 500A

• Current Sensor – 1000A

• Custom Ranges Available upon request for OEM and specialized applications

Each model is matched to Orion 02's internal resolution and calibration tables for accurate readings from 0A to the full-scale rated capacity in either direction.

🔩 Technical Specifications:

• Measurement Type: Bidirectional DC current sensing (Hall Effect)

• Accuracy: ±1% full-scale (typical)

• Output Signal: 0–5V analog (calibrated for Orion BMS 02 input)

• Input Voltage (for sensor): Supplied via Orion BMS I/O

• Isolation Voltage: Up to 2500V between primary and signal sides

• Mounting: Bolt-down with integrated busbar or wire pass-through (model-dependent)

• Operating Temperature: –40°C to +85°C

• Cable Length: 36” pre-terminated (custom lengths available)

🛠️ Ideal For:

• EV Battery Pack Integration (Passenger, Light-Commercial, Off-Road)

• Stationary Energy Storage Systems (Residential, Commercial, Utility-Scale)

• Regenerative Braking Capture & Load Monitoring

• Power Distribution Units (PDUs)

• BMS-Managed Inverter/Charger Systems

✅ Why Choose Orion Current Sensors from EVSource?

At EVSource.com, we offer only official Orion-specified sensors for the Orion BMS 02, ensuring full compatibility, accurate data collection, and streamlined system setup. No guesswork, no recalibration—just direct integration and dependable results.

Our current sensors are tested in-house for voltage output, signal integrity, and accuracy within the Orion 02 BMS framework.

🧰 Recommended Add-Ons:

• Orion 02 BMS System (Master Controller)

• Pre-Wired Orion Harness (for analog inputs)

• Voltage Tap & Thermistor Harness Kits

• CANdapter USB Interface (for real-time monitoring and tuning)

• HV Contactor Kits with Current Sensor Mounting Options

🔍 Measure What Matters.

Current is more than a number—it's the heartbeat of your energy system. The Orion 02 BMS Current Sensor gives your BMS the insight it needs to protect, predict, and perform.